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MAK-90 and BWK-92 Manual Reviews

   Here are some scans of the MODEL MAK-90 and BWK-92 SPORTER .223 (5.56mm) instruction manual that came with the rifles in 1990, These are fairly hard to come by so we've scanned them in and posted them for reference

Here are some scans of the MODEL MAK-90 and BWK-92 SPORTER .223 (5.56mm) instruction manual that came with the rifles in 1990, These are fairly hard to come by so we've scanned them in and posted them for reference
BWK-92 SPORTER .223 (5.56mm) instruction manual

Had a chance to photograph two MAK-90 AK47s that are in unfired condition. One is the standard 7.62x39 the other is 5.56x45 (.223) These two AKs37s are quite similar and were both imported from China during the Assault Weapons Ban.

Two MAK-90 AK47s side by side

Had a chance to photograph two MAK-90 AK47s that are in unfired condition. One is the standard 7.62x39 the other is 5.56x45 (.223) These two AKs37s are quite similar and were both imported from China during the Assault Weapons Ban.

Because they were imported during the ban, they have no muzzle breaks (or threaded barrels), bayonet lugs or pistol grips. This Modification is where the M in MAK-90 comes from

And the 90 comes from the production date of 1990

Had a chance to photograph two MAK-90 AK47s that are in unfired condition. One is the standard 7.62x39 the other is 5.56x45 (.223) These two AKs37s are quite similar and were both imported from China during the Assault Weapons Ban.

This instruction manual contains important warnings which should be read and understood before using firearms. This instruction manual should always accompany this firearm and be transferred with it upon change of ownership.

MODEL MAK-90
SEMI-AUTOMATIC RIFLE
Warning: Before using this firearm, read carefully and follow these instructions

This instruction manual contains important warnings which should be read and understood before using firearms. This instruction manual should always accompany this firearm and be transferred with it upon change of ownership.

SAFETY  RULE WARNINCS

I Always empty guns before carrying into house, car, truck, R,V., boat, etc. Never climb a tree, or fence, or wall while carrying a loaded gun.
2. Don’t “horseplay” with a gun. Your gun can’t think-but you can. Firearms safety depends on you.
3. Always load or unload guns with muzzle pointing at the ground.
. Wear fluorescent orange vest, hat, and jacket when in the woods or fields. Always wear protective shooting glasses and ear protection when shooting on the range boat, or in a field, or forest.
5. Never let a gun rest against a tree, fence or wall. Never leave a loaded gun lying on the ground or propped against a rock, tree, car. or any other object.
3. Never leave a gun unattended. Never leave a gun where it could fall and accidentally discharge.
7. Never assume that a gun is unloaded.
3. Be sure of your backstop and what lies beyond before you shoot.
. Never accept a gun without opening it to check for yourself whether or not it is loaded.
10. Never take a gun out of a car. boat, or R.V. by pulling it toward you by the muzzle. Never have a loaded gun in a house, car, boat, R.V.. truck. etc.
11. Use only standard loads from reputable manufacturers.
12. Always load your gun only when on the range or in the field and ready to shoot. when you stop shooting , unload before leaving the field or range.
13. Store guns and ammunition separately and BEYOND THE REACH OF CHILDREN.
14. Never put your hand over the muzzle of a gun. Never shoot at flat hard surfaces or at the surface of water.
1 5. Never pull the trigger unless shooting at a target or unless you have checked to make sure whether the gun was unloaded.
16. Should a gun fail to discharge after trigger has been pulled. keep gun pointing at target for at least 30 seconds. Sometimes a slow burning primer will not ignite promptly and properly and cause a hang fire.
1 7. Write to us concerning any items or circumstances which might relate to your safety and the operation of any of our products.
18. Get instructions from a competent firearms instructor before using any gun.
1 9. Check ammunition to see it it is the right size.

21. Alterations of trigger pull will usually alter sear engagement and can cause accidental discharge.
22. Reloaded cartridges can be dangerous to you and to your gun.
23. Spectators should always be at least 10 feet in back of and not in line with the breech of any gun when you are shooting.
24. Always keep your finger off the trigger until you are ready to shoot.
25. Never rely on a gun’s “safety” to compensate for unsafe gun handling. A safety is only a mechanical device, it is not a substitute for good common sense.

GENERAL CONSTRUCTION AND METHOD OF OPERATION
Your MAK-90 is a semi-automatic or self-loading, magazine fed repeating rifle. Gas pressure generated by the fired cartridge dge is utilized to drive the rifle’s gas piston system to automatically effect spent case ejection, recocking of hammer/trigger mechanism, and the loading of a fresh round from the magazine to the barrel chamber. A single shot will be fired with each pull of the trigger, until both magazine and chamber are empty. The trigger must be fully released forward before it can be pulled again to fire a succeeding shot.

Solid steel construction is used throughout for the operating components, with the exception of the stocks, which are either wood or high strength. heat resistant synthetic material.

WARNING: Before firing this rifle, be absolutely certain there are no obstructions in the barrel bore and chamber, such as grease, mud, snow or cleaning patches, etc. Also check your ammunition to determine that it is in good condition and that it is the correct caliber and specific type of commercial manufacture intended for this gun. The proper caliber description (stamped on the left receiver wall of the rifle) is 7.62x 39mm centerfire.

 

INSTRUCTION MANUAL FOR BWK-92 SPORTER

INSTRUCTION MANUAL FOR MODEL MAK-90
SEMI-AUTOMATIC RIFLE

INSTRUCTION MANUAL FOR BWK-92 SPORTER

INSTRUCTION MANUAL FOR BWK-92 SPORTER

NOMENCLATURE (111.1)
1. Front Sight
2. Gas Tube Latch Lever
3. Rear Sight
4. Bolt/Charging Handle
5. Safety Lever
6. Butt Stock
7. Trigger
8. Magazine Catch & Release
9. Magazine
10. Forearm

Special data:


Barrel length
16”
19”
Overall length
905mm
973mm
Weight with one empty magazine
3.5kg
3.6 kg
Muzzle velocity
710m/s
730m/s
Rate of fire
40 rds/minute
Effective range
400m
Maximum range
2000m
Rear sight range
800m
Service rifle
6000 rds
Accuracy (20 rds)
R50=7Omm
R50=5Omm
 
R100=l6Omm
R100=l4Omm
INSTRUCTION MANUAL FOR BWK-92 SPORTER

MANUAL SAFETY OPERATION
This rifle is equipped with a manually ope’ated safety device in the form of a long pivoted lever located on the right hand side of the receiver, Illustrations II & Ill. When set in the upper “safe” position a letter S on the receiver is visible just forward of the tip of the lever, 111.11. In this safety position the trigger is blocked from being pulled to release the hammer and fire the rifle. In addition, it serves two other functions when “on safe”: it prevents foreign matter from entering the mechanism through the bolt handle slot in the receiver cover and also prevents the handle being pulled far enough to the rear to pick up and feed a round from a loaded magazine into the empty barrel chamber.

To set to “fire” position, the lever must be pushed downward with the thumb until it clicks to a stop. Again, a letter indicating that the safety is in “fire” mode will be visible just forward of the lever tip, 111.111. The trigger may now be pulled to fire the rifle as described previously.

CAUTION: Unless you are actually firing or plan to do so immediately, the safety lever should be kept in “on safe” position regardless of whether the rifle is loaded or unloaded.

INSTRUCTION MANUAL FOR BWK-92 SPORTER

LOADING THE MAGAZINE
Your MAK-90 is fed by a detachable steel box magazine with a
maximum capacity of 5 cartridges or rounds.

To charge or fill the magazine, hold t in either hand with the open top of magazine lips visible above the top of your hand. Place a cartridge full length between the two lips (bullet end to the front of the magazine) and press down firmly with the thumb until the round snaps into place and is held within the magazine beneath the feed/retaining lips. Take care to be sure that the bullet tip does not protrude beyond the front end of the magazine when inserting it. Repeat this process for the desired number of rounds or until the magazine has reached maximum capacity

LOADING THE RIFLE
When inserting a loaded magazine in the rifle, you must first always observe these safety precautions.

1. Be sure the rifle muzzle is pointed forward and down towards the ground in a safe direction ahead of you.

2 Push the safety lever to the upper, or “on safe’ position. Grasp the rifle by the forearm with either hand. With the other hand, hold the magazine toward the bottom with the feed lips end above the top of the hand. Now insert the magazine in the well or port in the bottom of the receiver forward of the trigger guard, top front corner first, ltl.vl to engage the magazine forward retaining bar and then push backward
and up until the magazine catch locks the magazine in place.

To fire the rifle, a round must first be introduced from the magazine to the barrel chamber. With a loaded magazine in place and muzzle pointed in a safe direction, push the safety lever down to the “fire” position. Hold the rifle forearm firmly with the off hand and grasp the bolt handle with the firing hand. Pull the handle smartly, fully to the rear until it stops. then completely release it. allowing it to spring forward and chamber a round.

WARNING: At this point the rifle is fully loaded and armed with the safety off to ‘fire’ position. A pull on the trigger will fire and instantly reload the gun. If you do not intend to fire immediately place the safety lever to “safe” position.

INSTRUCTION MANUAL FOR BWK-92 SPORTER

UNLOADING THE RIFLE
With the rifle pointed in a sate direction, the magazine is gripped with the firing hand,with the thumb placed behind the magazine release lever. While pressing this lever forward simultaneously sweep the magazine body forward and down to remove the magazine from the rifle receiver. Still holding the rifle by the forearm, push the safety lever to the lower or “fire” position. Grip the bolt handle and pull it fully to the rear to extract and eject any unfired round that may remain in the barrel chamber. Hold the handle to the rear and visually inspect both barrel chamber and bolt face to confirm the unloaded status. Release the bolt handle and while pointed in a safe direction, pull the trigger to drop the hammer on an empty chamber. Now, push the safety lever to on safe” position.
To unload the magazine, push forward with the thumb on the base of each cartridge (opposite bullet end) until it is released by the feed lips.

DISASSEMBLING THE RIFLE (Ills, V, VI, VIII, IX, X)
CAUTION: Check to be certain the rifle is fully unloaded as described previously and safety is set to “safe” position.

Hold the butt stock firmly in one hand. With the thumb of the other hand, push the end of the recoil guide and spring unit projecting from the rear of the receiver cover fully forward, and lift the receiver cover upward and back from its rear end. (lIly)

With the receiver cover off, grip the end of the recoil guide and spring unit, and push it forward until it clears its grooved seat in the receiver. Lift it up slightly and pull it straight back to remove the unit from the bolt carrier/gas piston unit (lll.VI)

Place the safety to the “fire” position. Grasp the bolt handle and draw it back firmly to the full rear of its travel. Lift the bolt carrier/gas piston unit slightly from the receiver and draw it to the rear and out of the gas tube and handguard assembly. (Ill.VlI).

To remove the bolt from the bolt carrier, push the bolt to its rear position in the carrier and rotate it a quarter turn clockwise (right). Then push the bolt forward and out of its bore in the carrier. (IIl.VIII).

The gas tube and handguard assembly may be removed by rotating the gas tube latch lever up (with the provided disassembly tool) and pulling rear of handguard up and back until the assembly s free. (IIl.lX).

This complete what is commonly known as field stripping. No further disassembly is recommended except by a qualified gunsmith. lll.X).

REASSEMBLY OF RIFLE

Reassembly follows in the exact reverse sequence of disassembly steps. To insure trouble-free reassembly, we recommend that you pay close attention to the exact location and position of parts during disassembly, for ease of reassembly.

INSTRUCTION MANUAL FOR BWK-92 SPORTER

1. RECEIVER COVER
2. RECOIL GUIDE & SPRING UNIT
3. BOLT CARRIER/GAS PISTON UNIT
4. BOLT
5. GAS TUBE & HANDGUARD

CLEANING
With the rifle in field stripped condition:

Using a suitable cleaning rod and brush, saturate the brush with a commercial gun solvent and run the brush from the muzzle end through the length of the bore and out the chamber end;repeat several times. Follow this same procedure but substitute solvent-soaked cloth cleaning patches for the brush. When the bore and chamber are clean, run dry cloth patches through to remove the solvent film.

If you do not intend to fire the rifle soon, run a patch with a small amount of gun oil through the bore to preserve it.

The stripped action parts should be wiped clean of any residue with solvent and dried. These parts should then receive a light film of gun oil to protect and lubricate them. The gas piston and gas tube, however, should not be oiled; just cleaned and dried. Ensure the bore is cleaned before firing

INSTRUCTION MANUAL FOR BWK-92 SPORTER

ACCESSORIES AVAILABLE'

1. Sling
2. Oiler
3. Gas-Hole Rod
4. Screwdriver
5. Brush
6. Cleaning Kit
7. Accessory Box
8. Cleaning Rod
9. 5 Round Magazine
10. Manual

 

BWK-92 SPORTER

INSTRUCTION MANUAL FOR BWK-92 SPORTER
.223 (5.56mm) Caliber

BWK-92 SPORTER

SAFETY GUIDELINES FOR PROPER OPERATION AND HANDLING OF YOUR BWK-92 SPORTER
1. Understand the operating principle of the firearm and become familiar with its handling characteristics before attempting to use
2. Always keep the muzzle of your firearm pointed in a safe direction even though you are certain the firearm is unloaded. Never point the firearm at anything you do not intend to shoot.
3. Always unload your firearm when not in use. Be especially cautious when loading or unloading the firearm.
4. Never rely exclusively on your firearms mechanical safety. No guarantee can be made that the firearm will not fire even if the safety lever is in the ‘safe’ position. Exercise good judgment.
5. Before loading and firing your firearm, examine the bore to be certain it is unobstructed. Even a heavy coating of oil or drops of water in the bore may cause the barrel to bulge or even burst upon firing. This could cause injury to the shooter and bystanders.

6. In case of failure to fire, always keep the muzzle pointed in a safe direction and hold the firearm in this position for at least 30 seconds.
7. Store your rifle and ammunition separately. Store your firearm out of sight of visitors and children.
8. Never pull the trigger unless shooting at a target or you have checked to make certain the firearm was unloaded.
9. For eye and ear protection we recommend you always wear shooting glasses and hearing protection when shooting.
10. Do not shoot at a hard surface or at water, A bullet may ricochet and travel in unpredictable directions with considerable velocity causing injury and damage to property.
11. Be absolutely certain of your target and the backstop before proceeding to fire. Take the time to check if you are uncertain of what is bhind

INSTRUCTIONS FOR PROPER OPERA TION OF THE BWK-92 SPORTER
AND OPERATION OF THE SAFETY
The safety lever on the BWK-92 is located on the right side of thE receiver. It has two positions: “safe” in the top position a designated by an “s” (See FIG.1), and “fire”in the lower position as designated by an “f” (See FIG.2). When set in the top ‘safe’ position, the safety blocks the trigger from being pulled back far enough to release the hammer and discharge the rifle. At the same time, it obstructs the backward travel of the bolt carrier so, that a round cannot be chambered when the safety lever is on “safe”. It is highly recommended the rifle be placed on “safe” whenever it is being transported or otherwise not in use since the lever doubles as a dust cover for preventing foreign objects from entering (and possibly damaging) the rifle’s mechanism. FIG.1

BWK-92 SPORTER

TO LOAD THE RIFLE.’
Warning -Before commencing to load the rifle, read the safety guidelines printed in the front of this manual and understand them thoroughly.

To load the rifle, first make certain the safety lever is in the “SAFE” 2osition. With the muzzle pointed in a safe direction, insert the
magazine into the magazine well. Push the magazine upward and into the rifle until it locks into place (see FIG.3). Next, with the muzzle pointed in a safe direction, push the safety lever down to the “FIRE” position, Then pull the bolt handle back until it has reached the furthest extent of its travel (see FIG.4). Then, release it, allowing it to go forward under its own force and chamber the cartridge. At this point, if you are not ready to fire the rifle, immediately place the safety lever in the “SAFE” position.

 

SAFETY LEVER.

The safety of the BWK-92 incorporates a positive “click” sound whenever the safety bar is fully engaged in either the “SAFE” or the

IMPORTANT MANUFACTURER’S WARNINGS & DISCLAIMERS

WARNING:
Firearms do not cause accidents. Firearms accidents are almost always found to have been the result of carelessness or ignorance on the part of the shooter of the basic rules of safe gun handling. Please read the warnings and instructions in the manual thoroughly before attempting to use this firearm.

ALTERA TION WARNING:
The manufacturer will not be responsible or liable for injury, death or damage to property resulting from any alteration of the firearm’s operating mechanism after it leaves our control, or for the addition or substitution of any part or accessory not manufactured by the manufacturer. This firearm was designed to function properly in its original condition only. Any changes made to this product are specifically contrary to our instructions and the manufacturer expressly does not authorize any modifications to the firearm. Please do not jeopardize your safety or the safety of others by making modifications to your firearm.

AMMUNITION WARNING:
The correct caliber for the BWK-92 Sporter is .223 Remington. Never attempt to use ammunition of any other caliber in your gun. The manufacturer specifically disclaims responsibility for any damage or injury whatsoever occurring in connection with, or as the result of. the use of non-standard or “remanufactured” or hand loaded (relodaded) ammunition in the BWK-92 Sporter rifle.

BWK-92 SPORTER

Between the “SAFE” and “FIRE” positions, Unlike most safeties, he BWK-92 safety has been placed in a position where it cannot be easily operated by right-handed shooters unless he first removes his index finger from the trigger guard. We strongly recommend all shooters, regardless of left-handed or right-handed, remove their hand from the trigger guard when operating the safety lever in order to avoid the possibility of accidental discharge.

To L OA D THE MA GA ZINE:
To load the magazine,place a round on the magazine follower and press down firmly with the thumb so that it snaps into place beneath the retaining lips. Take care to be sure each cartridge is seated fully to the rear of the front end of the magazine and the bullet tip does not protrude beyond the front end of the magazine. Otherwise the bullet tip may interfere with the insertion of the magazine into the magazine well. The maximum capacity of the standard BWK-92 magazine is thirty (30)rounds. Do not attempt to exceed this capacity as it may damage the magazine spring or cause malfunctions in the rifle.

To UNLOAD THE RIFLE:
First, push the safety lever to the “SAFE” position. Then, holding the forearm with one hand and the magazine with your other hand, depress the magazine release lever with your thumb while simultaneously pulling the magazine down in a rotating motion away from the rifle, After the magazine has been removed, place the safety lever in the “FIRE” position and pull the bolt fully to the rear in order to eject any unfired round possibly remaining in the chamber. Visually inspect the chamber to confirm the rifle is unloaded. With the gun pointed in a safe direction, release the bolt handle and pull the trigger to let the hammer drop on an empty chamber, Place the safety lever back on the “SAFE”position.

FIELD STRIPPING:
cleaning kit housing/disassembly tool provided with the rifle, Any further disassembly beyond what is prescribed in this instruction manual is strongly discouraged and, if performed, will cause all warranties to become invalid.

Preparation.
— Remove the magazine and set the safety lever on “FIRE”,
— Pull the bolt handle fully to the rear to make certain the rifle is unloaded and there is no round left in the chamber. Release the bolt handle and allow it to go forward. Leave the hammer in the cocked position.

BASIC STRIPPING:
1. Depress the grooved tip of the recoil spring guide. At the same time grasp the rear portion of the receiver cover and lift it off the receiver (see FIG.5)
2. Grasp the end of the recoil spring guide. Push it forward until it is completely out of its retaining slot and carefully remove it from the bolt carrier (see FIG.6). Be extremely careful as you will encounter spring tension.
3. Pull the bolt carrier fully to the rear until the rear of the bolt carrier matches evenly with the cut in the receiver (see FIG.7). Lift the bolt carrier/gas piston assembly from the receiver and counter-clockwise and at the same time allow it to slide to its rear most position. Pull the bolt forward and out of the bolt carrier.
This completes the field stripping sequence for the rifles basic operating parts.

BWK-92 SPORTER

REMOVING THE HANDGUARD / PISTON TUBE

lever is attached to is completely vertical, allowing the hand- guard/piston tube assembly to be removed (see FIG.8)
If the lock lever is extremely stiff, the accessory case may be used in getting a firmer grip. Slide the narrow, angled slot near the open end of the case over the grip tab of the lever (see FIG. 9).

CLEANING THE RIFLE:
The cleaning kit is contained in the accessory case. The correct procedure for cleaning your disassembled rifle follows.

BWK-92 SPORTER

BWK-92 SPORTER

Attach the bore brush to the cleaning rod and dip the brush into FIG lO the solvent. Insert the brush into the barrel from the muzzle and push the brush through to the chamber end of the barrel. Pull the brush back out again and repeat this procedure to clean off any fouling in the bore. Take care not to let the cleaning rod strike the crown of the muzzle as this can adversely affect the accuracy of the rifle. The accessory case can be used to protect the muzzle during cleaning. (See FIG.’lO).

After fouling has been removed, run a dry patch through the bore o remove any traces of residue or solvent remaining. The bore should be dry and clean if you plan to store the rifle. Leave a light film of oil in the bore to protect it against corrosion. The sore should be cleaned before the firearm is used again. The gas block, bolt carrier/gas piston, recoil spring and receiver cover should be removed. Follow this cleaning by applying a very light film of oil on the body, bolt carrier and recoil spring. The gas piston and gas cylinder should be left dry. Do not apply an excessive amount of oil to the rifle’s mechanism. All exposed metal surfaces should be wiped with an oiled cloth.

BWK-92 SPORTER

SIGHT ADJUSTMENT

combination tool is supplied with your rifle. The notched end of his tool is used to adjust the elevation of the front sight. To use his tool, insert the other (screwdriver) end of the tool into the arrow slot on the accessory case (see FIG. 1 3). Place the sight adjustment tool over the base of the front sight post (see FIG. 14).

BWK-92 SPORTER

PARTS LIST:
1. Receiver Cover
2. Rear Recoil Spring Guide
3. Front Recoil Spring Guide
4. Front Guide Retainer
5, Recoil Spring
6. Bolt Carrier
7. Firing Pin
8. Firing Pin Spring
9. Bolt
10. Firing Pin Retaining Pin
11. Extractor Spring
1 2. Extractor
1 3. Extractor Pin
14. Sight Spring
1 5. Back Sight Leaf
1 6. Rear Sight Adjusting Slide Insert
17. Rear Sight Adjusting Slide Spring
1 8. Rear Sight Adjusting Block
19. Upper Hand Guard
20. Upper Hand Guard Washer
21. Gas Cylinder
22. Front Sight
23. Front Sight Adjusting Block
24. Receiver & Barrel Assembly.
25. Lower Handguard. complete
26. Hammer & Trigger Pin
27. Hammer Spring
28. Hammer
29. Sear
30. Sear Spring
31. Trigger
32. Hammer & Trigger Pin Retainer
33. Safety Lever
34. Grip Screw Washer
35. Grip Screw
36. Grip Screw Nut
37. Buttstock Tang Screw
38. Stock
39. Oiler
40. Accessory Case Cover
41. Accessory Case Body
42. Screwdriver
43. Brush
44. Cleaning Rod Head
45. Gas-hole Reamer
46. Cleaning Rod
47 Gun Sling
48. 5-Round Magazine
49. 15-Round Magazine

Here are some scans of the MODEL MAK-90 and BWK-92 SPORTER .223 (5.56mm) instruction manual that came with the rifles in 1990, These are fairly hard to come by so we've scanned them in and posted them for reference

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