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How to Build an AK-47
Part Two of our series on US AK47 builders
- Matt's home shop AK47 building method

About the project
From: http://rtccom.net/~mattb/ak_build_about.html

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    If you've been hanging around my website much lately, you've probably noticed I've become quite interested in guns. In my quest for knowledge on the subject, I've run across some pretty interesting fields of pursuit in this hobby. One of which is.....homebuilt AK rifles. :)

   This hobby is remarkably popular (well, within the community of military gun collectors anyway). The AK-47 is one of the most popular and plentiful military rifles in the world. Numerous militaries still use the AK-47 (or later incarnations and clones of it), and it has become popular in the US for both collecting and general shooting. There's a catch though.........AK's are considered "non-sporting" and thus are banned from importation into the US. All individual parts can be imported except the functional receiver. All this means (for now) is that when AK's come to the US, they get their receivers torched into two pieces. Actually the BATFE has decided, based on the wording of the relevant regulations, that barrels for "non-sporting" firearms cannot be imported either.....they're still letting folks import barrels for now, to allow importers to meet existing contracts etc, but currently this is slated to end at the end of 2005.

   Anyway, for now one can pretty easily acquire a "parts kit", which is a (generally) more or less complete AK, sans receiver. Several US companies make new semi-auto receivers, and there are a lot of US companies making parts so you can legally assemble your AK (this has to do with more import regulations.......it's illegal to assemble from imported parts a gun that would otherwise be unimportable, but if the gun has few enough of certain specified imported components, the gun is no longer considered an import and is not subject to importation restrictions when assembling). Also, there are companies making receiver "flats"...this is basically a sheet of machined metal that you bend into the shape of the AK receiver, drill/trim etc, heat-treat, and finish. This all makes it possible for the average gun geek to build their very own custom AK rifle. Sounds like a recipe for fun to me!

   Having very little machining experience and not a lot of equipment, my plan was to get a completed receiver, some US parts, and a Romanian parts kit. The Romanian kits are currently some of the cheapest (THE cheapest?) parts kits on the market. Mine was $124.99, including a nice US-made trigger group. You can get basic kits for around $100.

   I've got most of the stuff I need ordered, just need a few more miscellaneous tools/supplies now. I'll be getting a ready-made, heat-treated, parkerized receiver, all I'll have to do is drill it for the trunions. Yeah it would have been cool to build from a flat, but I just don't feel like digging into such a project yet.

   This gun uses a stamped receiver.........the receiver is basically a sheet of metal, bent into a U-shape, with two solid metal blocks (trunions) in either end. The receiver is held to the trunions by rivets (from the factory, anyway).

   There are two ways to put these stamped-receiver guns together. You can install rivets, as was originally done, or you can tap the rivet holes in the trunions and assemble the gun with machine screws. I'm going for the latter option, as it does not require you to remove the barrel from the front trunion, and it's less permanent (in case you need to make adjustments or something).

This is basically what the build will consist of (not necessarily in order):

1. Remove the rivets, and what's left of the original receiver
2. Drill the new receiver to match the kit's trunions
3. Tap the rivet holes in the trunions to accept machine screws
4. Re-assemble the rifle around the new receiver
5. Install certain US-made parts in place of the original imported parts (for legal reasons, mainly)
6. Re-finish the original wood components (they look pretty rough)
7. Clean/oil the metal thoroughly, and maybe touch up the bluing a bit
8. Go shoot my new AK and have insane amounts of fun :)

Here's an overview of my kit, with the main parts arranged more or less correctly: This is gonna be cool. :)

This hobby is remarkably popular (well, within the community of military gun collectors anyway). The AK-47 is one of the most popular and plentiful military rifles in the world. Numerous militaries still use the AK-47 (or later incarnations and clones of it), and it has become popular in the US for both collecting and general shooting. There's a catch though.........AK's are considered "non-sporting" and thus are banned from importation into the US. All individual parts can be imported except the functional receiver. All this means (for now) is that when AK's come to the US, they get their receivers torched into two pieces. Actually the BATFE has decided, based on the wording of the relevant regulations, that barrels for "non-sporting" firearms cannot be imported either.....they're still letting folks import barrels for now, to allow importers to meet existing contracts etc, but currently this is slated to end at the end of 2005.
Note: No shoes were harmed in the creation of the above photograph.

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